Replin By Hainsworth Unveils Innovative Transport Fabrics

Replin by Hainsworth has unveiled its latest transport fabric collection for the aviation industry. Designed and woven at the company’s heritage woollen mill in the UK, the collection includes seven new fabric themes tailored for vertical and seating surfaces within aircraft cabins.

The new range was developed to meet evolving aesthetic, technical and environmental requirements for transport fabrics, and includes structured weaves and textural surfaces across the collection’s seven themes, focusing on comfort, quality, weight optimisation, and design versatility. Several of the fabrics have been woven entirely using undyed fibres, leading the way in sustainable material development for vertical and seating applications. The fabrics feature boucle and melange yarns, with some fabrics 100% undyed.

The manufacturer developed the fabrics using an integrated design process. This enables the design team to produce bespoke visuals for client briefs, supporting both design houses and airline teams that seek innovative textile solutions and specific branding and weight requirements. The company recently invested in new software which includes advanced 3D visualisation technology that enables the creation of realistic fabric simulations.

The sustainable transport collection was created in response to growing industry demand for natural colours and textures, as well as reduced environmental impact, blending deep textile heritage with modern design and textile manufacturing innovation. Merino, alpaca and shetland wool have been used throughout the collection, and each fabric meets strict international airline performance and safety standards.

Susan Billett, Design and Product Development Manager at AW Hainsworth and Replin by Hainsworth, explains,

“I took inspiration from the environment and the habitats of alpaca and sheep for this collection, exploring the colours and textures in the natural landscape that surrounds them. I wanted to make sure each fabric was aesthetically appealing and soft to touch, so I worked closely with finishing to make sure the final product was comforting and homely, while being abrasion-resistant and durable for high-traffic seating areas and vertical surfaces.”

The brand, established in 1945, supplies transport fabrics for global airline and rail companies and counts British Airways, Lufthansa, American Airlines, Qatar Airways, and Virgin Atlantic among its customers.

Replin by Hainsworth’s transport fabrics division has also recently joined the Green Cabin Alliance, committing to mindful manufacturing, supporting an industry-wide cultural shift in attitudes towards sustainability, and aligning with parent brand AW Hainsworth's core vision and values. The Green Cabin Alliance brings together experts and organisations from the aircraft interiors industry whose shared aim is to reduce the environmental impact of aviation cabin interiors.